Friday 31 December 2010
I'm creating the PCB and my process is to use press and peel film (Maplin so I use the REVERSED images of the CU layer you can obtain either from the qrp2004 project team website (http://myweb.tiscali.co.uk/qrp2004/) or the yahoo group (http://groups.yahoo.com/group/qrp2004/files/) Printer is a laser doesn't work with an inkjet printer, Samsung ML-2240 and I am printing 1200x1200 dpi and as DARK as I can get it.
Make sure you check the print size is right. I used a 40pin DIL socket and couple 8 pin DIL sockets to check the sizes. Mine I had to print at 107% size. Print to normal paper until you get the size right.
Anyway I have 7 nice pieces of blue film ready to use.
It is still cold out so doing the rest of this in doors.... (except the etching)
1. Cut out 7 pieces of PCB sized to fit. Mine are slightly oversized.
2. Clean them of all grease and finger prints (I use Acetone and then fine wire wool and emery paper in a circular pattern). You end up with 7 shinny pieces of PCB. Now clean all the wire wool or emery paper remnants away
3. Iron on or feed the sheets and PCB through a laminator (I will be testing the later option on another build).
4. Allow to cool, peel off the film.
5. I use black marker (permanent) on the top ground plane side, you can use close fitting tape etc... your choice.
Outside now in shack...
6. Etch. You do not need a tank but I home-brewed one from a fish tank heater and aerator pump. I use either Ferric Chloride or some clear etchant. The home-brew tank I set the solution to 35degrees C and let it bubble away for about 35 mins and the boards are usually fine. Wash the boards with water and allow to dry.
7. You have a choice: either remove the etch resist pattern off the boards now or wait until after drilling the boards. I will tin mine (you do not need to) so will remove the etch resist and the tape or pen from the other side and I use a dip solution, you can tin too by chasing a bead of solder around the board (hint this is much easier when NOT drilled!). If not tinning and if you remove the resist the copper will tarnish quickly so you might want to use a flux spray like KS10.
Now the boring bit... drilling c900 holes! This might take a while.
I use a Dremel in a stand (the task is hopeless if not in a stand) with 0.7mm drill bit. Note some holes will need to be enlarged will cover those in later posts.
Drill all the 3mm holes for the mounting and the other 4-5mm holes for the TO220 and other transistors.
I think the drilling holes is why so many home-brewers have moved over to SMD...
I'll post some photos later.
You can use a photo resist and print the CU layer images to sheets and expose and develop etc... but I have not done it that way but many other homebrewers do.
Thursday 30 December 2010
A search for zs6ez on QRZ:
Born 1964, licenced 1980 as ZS6BCR. I've basically been inactive since 2000, due to other commitments. I hope to resume some ham radio one day. My main interest was in contesting, where I held several world and continental records in the single band category of CW, RTTY and Phone contests. I attended WRTC three times, as W6O, OJ1W and S572L. I ran a series of DXpeditions in the Eighties and Nineties, emphasising low band, WARC band and RTTY activity. You may have worked me from 7P, 3DA, A2, IH9, V5, ZS0 or ZS9. I also once did a bit of DXing, with 10BDXCC, 5BWAZ, 5BWAS and Top of the DXCC Honor Roll. I've slipped down a bit with the most recent additions, but maybe I'll get up there again one day. In the mean time, I'm working on my DXFC score (see http://dxfc.org) while flying business jets as a South African Air Force volunteer, playing with my daughter, holding down a real job, working on my PhD, managing a small group in our local church and running a flying school.
How to make a Morse Code contact...
The original is back up on a new site, here is email from Chris about it.
----- Original Message ----
> From: Chris R. Burger ZS6EZ <chris@********>
> To: Dominic Baines <dombaines@********>
> Sent: Fri, 31 December, 2010 1:02:57
> Subject: Re: Fw: [GQRP] Re: OT? Morse procedures...
> > Other emails used all bounced...
> To this address，or did you use an obsolete address？ I'm not aware of a
> problem with this address。
> > Please let me know if this is a problem.
> I would prefer if you linked to the actual article：
> That way，if I make changes they will show up。Also，Google is more likely
> to pick up the new address if you link to it。
> The original domain name disappeared，so I suddenly had to establish a new
> one。 All the original content is there。
Wednesday 22 December 2010
Tuesday 14 December 2010
I have had a few questions about this project ( http://groups.yahoo.com/group/qrp2004/ for details) so I will start a build from scratch and blog it here starting in the new year (i.e. 2011).
This is the designed polyphase network for the QRP2004
Copyright © 2004 - 2005 by QRP2004 Design Team
The project design team include details of the design and method where you can look at options using different components (depending on what you have to hand), using different components the results are:
(RED) C=33nF, R (Kohm) 12,10,6.8,3.9,2.7,1.8,1
(BLUE) C=10nF R (Kohm) 47,33,22,15,10,6.8,5.6
See the project docs for details.
QRP2004 Web Site: http://myweb.tiscali.co.uk/qrp2004/
Sunday 5 December 2010
I determined that the door was 100% uPVC not metal framed and there does not appear to be any chnage in coupling with the door closed or open. The sealed windows are some metal looking but doesn't seem to effect the loop.
Just thought you might like to see these:
This is the loop on 40m :-)
This is the loop on 30m :-)
The land lord still will not allow an external antenna so this looks like a good option.
BTW the pictures grabbed from MiniVNA Java software. Putting it on a contunous loop makes tuning dead easy.
Not tried a different balun that will give me 10m yet. I used 10 x 400mm legs to make up the loop. I'll post a photo soon.
I'll run it with the FT817 later.
Saturday 30 October 2010
In Belgium and don't have the rest of the homebrew shack with me but needed a dummy load and ability to measure the RF levels so knocked this one together.
Monday 11 October 2010
Tuesday 14 September 2010
Various shots going through the RF Part I build.
The Front panel and filter board already built.
Sunday 12 September 2010
Kits components as sent.
Following the pdf instructions of Dan Tayloe, N7VE
These are the build images from the kit I just started to build.
Up to the power test (used a 9V battery) and the blue LED lighting.
Sorting the 0.1uF caps
The LED lights blue.
Thursday 5 August 2010
The first is W7ZOI design having found a nice 500uA meter at w/e there is a nice construction website here. Also note W&ZOI own notes on callibration here. There are plenty of variations on this design and the daa sheet and application notes from Analogue Devces are worth a read. Some like this one use an AF amp to provide an audible feedback too
Part of the circuit from the design from N2PON (QST August 2008) uses temperature compensation. Basically he divides the pin 4 output of the AD8307 that is fed to a DVM through a resistor network containing a 10K pot that adjusts the GAIN to achive c1mV/dB with an NTC temperature compensating thermistor (c1K at 25'C) connected to ground so if there is any temperature changes the instrument retains a level of thermal callibration.
In many places this is not necessary but I know from experience my own shack does vary from -10'C in deep winter to +30'C in summer if it is unheated. Any meter is likely to be built into a die-cast box that will take a while to equilibrate too... so I am trying to use a thermistor salvaged from a PC motherboard (as had a few) with a 2k7 value at 25'C and c4K close to freezing and 500ohms when about 100'C (basically put it in boiling water and into ice water and measured). So I think could use it but would adjust the value of by placing resistors in parallel and series with to obtain 1K at 25'C.
Friday 23 July 2010
Seems I came 2nd in IOTA qrp category in EU005 during 2009 as I have a certificate!
Lots of QSl cards some go back as far as 2006, lots more 3B8/M1KTA.
An FPGA development board.
Anyway I'll be preping for the RSGB IOTA contest later and making a 12 our entry again then back to melting solder on the MOBO builds.
Monday 14 June 2010
I just build a new SR V6.3 from scratch and added the headers for RX and TX IQ and beefed up the power.
I didn't have a 1N5422 but I have a 1N5408 instead and after a quick test then extended the diode PCB pads a little so not as 'tidy' as the little DO41 drop in replacement.
I did a scratch rebuild as the previous build had a LDVS version not a CMOS Si570 in place as a sample chip and could go to >260MHz and as this is for SDR-Radio development I will keep the build to 'vanilla' only.
I noted the MOBO kit seems to have plenty of jumper connectors so will make some up.
I will use a length of RG174 or similar for the RF and I will use some shielded audio cables for the RX & TX IQ.